Product Introduction: BCNAP500-Ⅰ Type Roller CNC Automated Production Line

I. Product Positioning: A Benchmark for “Smart Innovation” in Roller Manufacturing

The BCNAP500-Ⅰ roller CNC automated production line is a brand-new roller manufacturing solution developed by our company based on years of accumulated technological expertise. As the most advanced roller manufacturing production line in China, it centers on the core objectives of "high automation, high efficiency, and high quality." Through modular design and the application of patented technologies, it completely restructures the roller production process, offering the industry a new paradigm that focuses on "reducing costs, improving quality, and enhancing efficiency."

II. Core Advantages: A Comprehensive Upgrade from “Human Control” to “Smart Control”

1. Modular Design: Flexible Production, Adaptable to Diverse Scenarios

The production line consists of three core modules: the UX-001 roller shell machining center, the TSZX-1 CNC automated production line for roller shafts, and the UXZ-201 roller assembly press-fitting center. These modules can be used independently as standalone production lines or linked together to achieve full-process automation, flexibly adapting to different capacity requirements and process scenarios.

2. High-precision manufacturing: CNC technology redefines machining accuracy.

Roller shaft and roller shell machining: Utilizing CNC technology, the finished products achieve a dimensional accuracy of ±0.05, significantly exceeding the industry’s conventional standards.

Pipe Positioning and Correction Technology: This technology employs an automatic positioning and clamping device featuring two idler roller shells. After the pipe’s outer surface is precisely positioned, boring operations are performed at both ends. The radial runout of the idler rollers is reduced to below 0.35 mm, surpassing international standards and ensuring consistent precision from the very beginning of the manufacturing process.

3. Green and environmentally friendly process: Spin forming replaces welding, reducing costs and improving efficiency.

The connection between the roller bearing housing and the roller shell employs a spin-forming process (invention patent), replacing the traditional welding method. This approach achieves low energy consumption, environmental friendliness, and prevents deformation. Moreover, this technology is “non-transferable” (external orders still use the conventional welding method), thereby safeguarding technological barriers while also ensuring industry-wide compatibility.

4. Automation Revolution: Robotic Arms and Patented Tools Reshape Production Efficiency

Automation of roller skin processing: A 3-station, 4-point translating robotic arm is used to transfer workpieces, replacing manual operations and significantly boosting production capacity. The roller skin boring process employs a multi-blade forming boring tool (patent), precisely ensuring hole accuracy and consistency.

Roller shaft machining: The TSZX-1 roller shaft CNC automated production line covers the machining needs of the existing series of roller shafts for belt conveyors in China, realizing “CNC + automation” in roller shaft processing and significantly improving overall process efficiency from the shaft machining stage onward.

5. Dual Improvement in Economic Benefits and Quality: Reducing Costs, Boosting Efficiency, and Achieving a Quantum Leap in Quality

Cost and Selling Price: Compared to traditional equipment production, each roller can reduce labor costs by more than 5 yuan. After quality improvements, the selling price can increase by 10%, yielding significant economic benefits.

Shaft-Insertion Automation: An automated shaft-insertion method (patent) replaces manual shaft insertion. The length-to-diameter ratio i is 0.0022 (calculation formula: i = (D - d)/L, where D is the hole diameter in mm, d is the shaft diameter in mm, and L is the shaft length in mm). This represents an industry-first achievement, enabling "8-fold reduction in labor costs and 8-fold increase in efficiency," and fully automating the shaft-insertion process.

CNC Press-Fitting: Utilizing CNC technology for the press-fitting of internal and external seals and bearings, this method avoids the common issues associated with traditional hydraulic press-fitting—such as inaccurate stroke precision and seized or immobile seals/bearings—thereby ensuring product quality stability through meticulous process control.

3. Production Efficiency: Reduced Labor, High Capacity, Low Intensity

Personnel and Efficiency: The entire line requires only 4 operators, resulting in low labor costs and reduced physical strain. Moreover, the production line is short, occupies minimal space, and demands low capital investment, enabling “low-manufacturing-intensity production with high output capacity.”

Quality Assurance: The quality of the idlers is not constrained by the skill level of operators; rather, it is jointly ensured by the equipment, design processes, and procedural systems, guaranteeing reliable quality and providing stable, dependable core components for downstream conveyor equipment and other machinery.

IV. Industry Value: A Model for the “Smart Upgrade” of Roller Manufacturing

The BCNAP500-Ⅰ roller CNC automated production line, built on three key pillars—modular design, CNC technology, and patented processes—restructures the entire roller manufacturing process:

Cost reduction: Automation replaces manual labor, significantly lowering labor costs;

Quality Enhancement: CNC + patented technology ensures precision and consistency, enabling a leap in product quality.

Enhanced efficiency: Full-process automation boosts production capacity, resulting in several-fold increases in production efficiency.

It is not only an “efficiency multiplier” for roller manufacturing but also a “technological engine” driving industry upgrades, helping enterprises accelerate their transition from “traditional manufacturing” to “intelligent smart manufacturing” and providing reliable support for the roller components used in high-speed, high-capacity belt conveyors and other advanced equipment.

The BCNAP500-Ⅰ roller CNC automated production line uses technological innovation to reshape the paradigm of roller manufacturing, making "high precision, high efficiency, and high quality" the new industry standard for roller production.