Product Introduction of Double-Ended Rotary Six-Station CNC Idler Roller Pressing Center

I. The Double-Ended Rotary Six-Station CNC Idler Roller Pressing Center directly addresses the industry pain points of idler roller pressing, which rely on multiple manual operators, fragmented processes, low efficiency, and difficulty in ensuring accuracy and consistency. It provides a fully automated, high-precision, and integrated intelligent pressing solution, reshaping the pressing production paradigm with a "one-person operation" model.

II. Four Core Advantages

🔄 Integrated Rotary Six-Station Pressing: Integrating the entire process from assembly to pressing of internal/external seals, bearings, and shaft elastic retaining rings into one machine, the rotary six-station CNC pressing mechanism enables continuous operation, revolutionizing the multi-station fragmented model.

🤖 Full-Process Automation and Intelligent Scheduling: A translational robotic arm automatically transfers workpieces, an automatic feeding device precisely loads each component, and patented automatic shaft threading technology replaces manual labor, constructing an integrated intelligent production chain of "material → assembly → pressing".

🎯 CNC Precision Control and Process Breakthrough: The pressing process utilizes CNC positioning and pressure setting to ensure accuracy; it overcomes the automation challenges of "difficult-to-automatically press-fit" components such as elastic retaining rings for shafts, eliminating human error.

🚀 One-Person Operation, Doubled Efficiency: Achieving one-person operation, with a per-shift output of ≥500 pieces, production efficiency is several times that of the traditional manual mode, significantly reducing labor costs while increasing capacity.

III. Technical Specifications

IV. Usage Scenarios: Imagine a traditional idler roller pressing workshop: several workers surround a simple pressing machine, manually moving roller skins and shafts, laboriously aligning them, then manually inserting seals and bearings, and finally painstakingly installing elastic retaining rings with tools. The entire process is slow, noisy, and quality relies entirely on the experience and feel of the master craftsman; novices are prone to errors, resulting in low efficiency and inconsistent performance.

Now, switch to an intelligent production line equipped with this pressing center: the operator only needs to place the core components into the intelligent hopper. After startup, the equipment operates automatically—the roller skin and idler shaft are automatically assembled and fixed. Then, the ingenious "rotating stage" begins its work: the workpiece is precisely gripped by a translational robotic arm and fed into the rotary six-station pressing section. At the first station, the automatic feeding device accurately feeds and presses in the inner sealing ring; rotating to the second station, the bearing is automatically pressed in; followed by the outer sealing ring, the shaft elastic retaining ring… Even the most difficult part to automate—the assembly of the elastic retaining ring—has been overcome by the innovative structure. Throughout the process, the patented "automatic shaft insertion" technology ensures precise alignment between the shaft and the roller skin. The operator's main task becomes monitoring the pressure and position data on the screen. One person can easily manage the entire pressing process, resulting in consistently high-quality idler rollers, with shift production easily exceeding 500 pieces. The workshop becomes orderly, with efficiency and quality leaping forward simultaneously.

V. Social Proof

Technological Innovation Breakthrough: The equipment claims to have achieved multiple technological breakthroughs in the field of idler roller pressing, directly addressing the industry's "bottleneck" problems, particularly solving the automated pressing challenges of components such as elastic retaining rings for shafts.

Verifiable Performance Data: A specific production capacity commitment of ≥500 pieces per shift is clearly given, along with the quantifiable benefits of the automatic shaft threading technology, which saves labor and increases efficiency by 8 times.

Patent Technology Endorsement: The core technology utilizes a clearly defined patented "automatic shaft threading method," ensuring the legitimacy and uniqueness of its technology.

Clear Industry Value: Positioned as a "technology engine" and "efficiency multiplier" for industry upgrading, it aims to drive idler roller pressing from "manual dominance" to "intelligent manufacturing," a positioning built on solving real pain points.

VI. Comparative Advantages

Automation Integration and Process Continuity
Our Press-Fitting Center: Highly integrates material scheduling, component assembly, and multi-step press-fitting (seals, bearings, retaining rings) into a single rotating six-station continuous process on a single machine. Automatic transfer via robotic arms achieves "integrated" production.

Traditional Press-Fitting Mode: Typically requires multiple single-function machines (such as separate bearing presses and retaining ring installation tools) and multiple workstations, relying on frequent manual handling, positioning, and operation between processes, resulting in poor continuity.

Labor Dependence and Operational Difficulty
Our Press-Fitting Center: Achieves "one-person operation." Complex assembly and press-fitting actions are automatically completed by the equipment, significantly reducing reliance on skilled workers and labor intensity.

Traditional Manual Press-Fitting: Heavily relies on the collaboration of multiple skilled workers, especially in processes like installing shaft retaining rings, which demands high skill and physical strength from workers, resulting in low efficiency and a high risk of fatigue and errors.

Quality Control Methods and Consistency

This pressing center: Key pressing steps utilize "CNC positioning + pressure setting," digitizing process parameters. The equipment ensures consistency in position and force for each pressing, unaffected by human error.

Pressure pressing relying on manual experience: Quality highly depends on the worker's feel, experience, and working condition. Pressure and assembly depth are difficult to quantify and control precisely, leading to inconsistent product quality and a high risk of quality fluctuations.

VII. FAQ

Q: Can this equipment truly completely replace manual labor in all pressing steps?

A: Yes. It is specifically designed for the entire process of idler roller pressing, integrating all pressing procedures from internal/external seals and bearings to shaft retaining rings through a six-station rotary system. The traditionally most difficult-to-automate process of retaining ring pressing has been automated through innovative equipment structure, truly eliminating manual operation.

Q: How exactly is "one-person operation" achieved? What is the production capacity?

A: "One-person operation" means that the entire equipment's operation and monitoring can be completed by a single operator. This is thanks to the fully automated design: intelligent silo scheduling of materials, translational robotic arm transfer of workpieces, automatic feeding device for material loading, and CNC system for pressing. In this mode, the designed shift output can reach over 500 pieces, far exceeding the efficiency of traditional multi-person collaborative modes.

Q: What are the advantages of automatic shaft threading technology?

A: Automatic shaft threading is a patented technology of this equipment. It replaces the traditional shaft threading operation, which relies entirely on manual experience and physical strength, with mechanical automation. Its core advantage is a significant improvement in efficiency and consistency. According to data, it can save labor costs and increase efficiency by 8 times.

Q: How does the equipment guarantee the quality and precision of pressing?

A: Quality and precision are mainly guaranteed by two technologies: 1. CNC system: Digital setting and control of pressing position and pressure to ensure accuracy. 2. Automated execution: Automatic feeding, automatic shaft threading, and precise positioning by the robotic arm eliminate random errors caused by manual operation, thereby ensuring a high degree of stability and uniformity in the pressing quality of each idler roller.