TSZX-1 type idler shaft CNC automatic production line is made up of Idler shaft milling CNC automatic machine tool assembly With Idler shaft machining center assembly The two core modules are integrated to realize the whole process of automated processing of cold drawing shafts or round bars from feeding to finished products, covering the following five key processes:

• CNC precise milling and blanking
• The ends of the shaft are chamfered
• The retaining ring grooves at both ends of the axle
• The groove at both ends of the shaft is flat (or flat)
• Punch a center hole at both ends of the shaft

After the material is manually stacked and placed on the automatic axle storage frame, the whole line is made of Translational manipulator general contract Realize seamless transfer between processes, without manual intervention throughout the process, and truly achieve the intelligent production mode of "one-click start-up and unattended". The system supports independent operation and can also be seamlessly connected to the intelligent production line of idlers, with standardized interfaces reserved for easy integration.

‌The processing range is precisely adapted to industrial needs‌

The processing size covers the mainstream idler shaft specifications to meet the diverse needs of mining, electric power, building materials and other industries.

‌Five core advantages build competitive barriers‌

‌One person controls the whole process automated‌
Through PLC centralized control and manipulator coordination, a single person can complete parameter setting, start-stop monitoring and exception handling, completely replacing the traditional "multi-machine multi-person" operation mode.

‌CNC technology ensures ± 0.05mm ultimate accuracy‌
All key processes (sawing, chamfering, grooving, drilling) are driven by servo motors and controlled by closed-loop feedback, and the key dimensional errors are stably controlled ± 0.05 mm Within that, it is significantly better than the industry ± 0.1mm level, ensuring zero assembly error.

‌Multi-functional compound processing, highly integrated processes‌

• ‌Specialized machine tool for grooving/milling flattening: One clamping, both ends synchronously complete double grooves or double flattening, eliminating repeated positioning errors;
• ‌Flat head chamfering grooving CNC machine tool: The national original "flat end face-chamfer-groove" three-in-one process, one machine completes three processes, and the efficiency is increased by 300%;
• ‌Double-head flat drilling machine tool: Synchronous drilling, with the patent of anti-iron filings winding, to prevent the offset of the broken knife and the hole position.

‌Patented technology drives high stability and high cost performance‌
The line body is loaded 3 national original patented technologies‌：

1. Flat head chamfering grooving integrated control patent
2. Patented anti-iron chip winding drilling structure
3. Low inertia high rigidity translation manipulator patent
   Among them, the manipulator has a simple structure, low maintenance cost, and the comprehensive procurement cost is more than 40% lower than that of similar imported equipment, leading the industry in cost performance.

‌Cost reduction, quality improvement and efficiency improvement trinity innovation‌

‌User value evidence‌
In the actual measurement of idler manufacturing enterprises in Taiyuan, Shanxi, Xinxiang, Henan, Tangshan, Hebei and other places, the production line is average The daily production capacity exceeded 4,000 pieces , the comprehensive efficiency (OEE) of the equipment reached 88%, and user feedback" Fast tool change, few failures, and stable accuracy The pass rate of the quality inspection report has remained above 99.2% for 12 consecutive months.

The TSZX-1 production line is not a stack of equipment, but a Modular automation (improving efficiency and saving manpower) + CNC compounding (precision and simplification) + patented high cost performance (stable quality and investment reduction) For the design philosophy, it systematically solves the four major pain points of traditional idler shaft manufacturing: low efficiency, poor accuracy, weak flexibility and high cost. Its technical path is clear and the landing is strong, and it is the cost-effective first choice for small and medium-sized manufacturing enterprises to achieve intelligent upgrading.

Frequently Asked Questions (FAQs) about TSZX-1 Model Idler Shaft CNC Automated Production Line
Based on product information, the most frequently answered questions of users are as follows:

1. How many people does this line need to operate? How is the production efficiency?
This production line adopts a modular design, integrating the whole process from sawing, grooving/milling, flat head chamfering to drilling, and automatically completes the grabbing, transfer and positioning of the workpiece through the translation manipulator general contract, realizing the automatic production mode of "one-person control". Its design class output is ≥500 pieces, and the efficiency can be improved several times compared with the traditional decentralized production method.

2. What level of machining accuracy can be achieved? 
The core processing process of the production line adopts servo motor CNC and PLC digital control to ensure extremely high processing accuracy. The errors of key dimensions, such as the sawn length and the shaft length after flat head chamfering, are strictly controlled within ±0.05 mm, ensuring high product consistency and assembly reliability.

3. What specifications of idler shafts can it process? Is the function singular?
The line has a wide machining range and can handle idler shafts with a diameter of Φ20-Φ50 mm and a length of 270-2200 mm. Its core equipment is designed as a multi-functional compound, which can flexibly adapt to a variety of process requirements, not a single function device.

4. What unique technologies are used in the production line to ensure stability and cost-effectiveness? 
The production line applies a number of national original patented technologies, which is one of its core advantages. 
For example:

The CNC machine tool for flat head chamfering grooving adopts a full CNC integrated patent. 
The double-head flat drilling machine tool applies the patented anti-iron filing technology to effectively solve the common problems in processing. 
The translation manipulator general bearing structure is simple and reliable, emphasizing low cost and leading the cost in the industry. 
Together, these patented technologies ensure long-term stability and cost-effectiveness. 
5. What core value can investing in this production line bring? 
Its core values can be summarized as "cost reduction, quality improvement, and efficiency increase"