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03

2026

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02

GUDE TSZX-1 type roller production line FAQ

How many people are needed to operate this idler roller production line? What is its production efficiency? This idler roller production line adopts a modular design, integrating the entire process from sawing, milling/flattening, chamfering to drilling. A translational robotic arm automates the gripping, transfer, and positioning of workpieces, achieving a "one-person operation" automated production mode. Its designed shift output is ≥500 pieces, several times more efficient than traditional decentralized production methods.

Based on product information, we provide preliminary answers to several frequently asked questions from users:

1. How many people are needed to operate this idler roller production line? What is its production efficiency?
This idler roller production line adopts a modular design, integrating the entire process from sawing, milling/flattening, chamfering to drilling. A translational robotic arm automates the gripping, transfer, and positioning of workpieces, achieving a "one-person operation" automated production mode. Its designed shift output is ≥500 pieces, several times more efficient than traditional decentralized production methods.

2. What level of processing accuracy can be achieved?
The core processing steps of the idler roller production line all use servo motor CNC and PLC digital control to ensure extremely high processing accuracy. Key dimensions, such as sawing length and shaft length after chamfering, are strictly controlled within ±0.05 mm, ensuring high product consistency and assembly reliability.

3. What specifications of idler roller shafts can it process? Is its function limited? This idler roller production line boasts a wide processing range, capable of handling idler roller shafts with diameters of Φ20-Φ50 mm and lengths of 270-2200 mm. Its core equipment is designed as a multi-functional composite unit. For example, the "milling and grooving machine" can complete the processing of double-grooved or double-flattened ends in one operation, while the "flat-head chamfering and grooving CNC machine" can automatically complete double-head flat end face, chamfering, and grooving in one operation. Therefore, it can flexibly adapt to various process requirements and is not a single-function device.

4. What unique technologies does the idler roller production line employ to ensure stability and cost-effectiveness? The idler roller production line utilizes several nationally unique patented technologies, which is one of its core advantages. For example: The flat-head chamfering and grooving CNC machine uses a fully CNC integrated patent.

The double-head flat drilling machine uses a patented anti-chip entanglement technology, effectively solving common processing problems.

The translation robot's overall structure is simple and reliable, emphasizing low cost and leading cost-effectiveness in the industry.

These patented technologies collectively ensure the stability and high cost-effectiveness of the equipment during long-term operation.

5. What are the core values ​​of investing in this idler roller production line? Its core values ​​can be summarized as "cost reduction, quality improvement, and efficiency enhancement":
Cost reduction: Through single-person operation and automation, labor and management costs are significantly reduced.

Quality improvement: CNC precision and patented technologies ensure high product accuracy and batch consistency, achieving a leap in quality.

Efficiency enhancement: Full-process automation and process integration result in a several-fold increase in production efficiency and a significant increase in capacity.

It aims to help idler roller manufacturers upgrade from "traditional manufacturing" to "intelligent manufacturing."