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2025

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Comparison table of technical parameters of roller production lines


The following is BCNAP-I type CNC automation Idler production line Comparison table of technical parameters, based on its core innovations and performance indicators:

Technical parametersBCNAP-I idler production lineTraditional production lines
Shaft machining accuracy±0.02mm± 0.05mm or less
Symmetry between the roller skin and the axishigher than the national standardComply with national standards
Radial runout≤0.15mm≥0.5mm
Bearing housing connection processSpinning method (patented)Welding method
Inner wall blasting technologySandblasting of the inner wall of steel pipes with a fixed size of more than 6m (patented)Usually limited to shorter tube body or outer wall treatment
Inner wall spraying technologyInstant curing spraying (patented), anti-corrosion and dustproofTraditional spraying, slow curing, average effect
Roller skin machining center3-station 4-point translation manipulator, multi-flute forming boring tool (patent), spinning riveting technology (patented), multi-tool concentric rounding process (patented)Single station or simple manipulator, conventional boring and welding processes
Idler shaft machining centerRotary double-head 6 stations, complete the processing of various forms of idler shaft at one timeMulti-process dispersion processing, low efficiency
Threading assembly machineAutomatic shaft threading (patented), length-to-diameter ratio i=0.0022, the first in the industryManual shaft threading, low efficiency
Press-fit centerDouble-head rotary 6-station CNC solves automatic pressing problems such as elastic retaining ringsSingle head or manual press-fit
Painting lineAutomatic spraying, 5 degrees of freedom manipulator, waste heat recoveryManual spraying, high energy consumption
Control systemSiemens S7-300PLC is the main station, Delta PLC is the slave station, PROFIBUS bus, MPI protocol, Ethernet, etcSimpler PLC or relay control may be used
Cost per idlerReduced by 5 yuanHigher
The quality premium of a single idlerIncrease by more than 10 yuanNone or lower
Annual production capacity (based on 1.1 million units)The annual revenue increased by 16.5 million yuanThere is no such benefit

This table clearly demonstrates the significant advantages of the BCNAP-I production line in terms of precision, efficiency, environmental protection, and economic benefits.